AI Generated Custom Forged Wheels Design for Polestar 1 by Bête Noire Ver1.6
Custom Forged Wheels for Polestar 1 -- B-te Noire Ver1.6
The Polestar 1 carries a 34 kWh battery, two electric motors, and a 2.0-litre supercharged and turbocharged four-cylinder engine. Combined output: 619 hp. Combined weight: 2,350 kg. That battery pack and hybrid drivetrain make the Polestar 1 one of the heaviest grand tourers on the road, and every gram of unsprung mass matters more here than it does on a conventional car. Lighter wheels mean the electric motors spend less energy accelerating wheel mass, which translates directly to extended electric-only range -- the metric that defines daily usability for any plug-in hybrid.
The B-te Noire Ver1.6 is an aero-optimised forged monoblock designed with the Polestar 1's dual priorities in mind: performance and efficiency. The spoke layout minimises aerodynamic drag at the wheel face while maintaining the open structure needed for brake cooling. Each wheel is CNC-machined from a single 6061-T6 forged aluminium billet, achieving approximately 30% weight reduction over a comparable cast wheel. On the Polestar 1, that saving across four corners improves not just range but also ride quality, since the Ohlins-derived dampers can control lighter wheels with greater precision.
Fitment Specifications
| Bolt pattern | 5x108 |
| Recommended diameter | 20" or 21" |
| Width range | 9J front / 10J rear (staggered) |
| Offset range | ET25 -- ET42 |
| Centre bore | 63.4 mm |
| Material | 6061-T6 forged aluminium |
| Weight | ~30% lighter than equivalent cast wheel |
The Polestar 1 uses the same SPA platform as the Volvo S90, with a 5x108 bolt pattern that is less common in the aftermarket than 5x112 or 5x114.3. The Ver1.6 is purpose-built for this fitment, requiring no adapters or spacers. For help choosing between 20 and 21 inches, see our wheel sizing guide.
How AI Wheel Design Works
The Ver1.6 is part of Hodoor's AI wheel design programme. The system generates over 1,000 concepts daily, each validated for forged monoblock production. Design consultation is free; costs begin only when a concept enters CNC manufacturing.
Available Finishes
- Gloss black
- Satin black
- Brushed titanium
- Polished aluminium
- Custom RAL colour matching (any colour, applied with ceramic clear coat)
Frequently Asked Questions
How much electric range can lighter wheels add to the Polestar 1?
The Polestar 1's quoted electric range is approximately 124 km (WLTP). Reducing unsprung mass by 30% across four wheels can improve efficiency by 2-4%, potentially adding 3-5 km of electric range depending on driving conditions. The bigger benefit is in handling responsiveness and ride comfort. Our performance upgrade guide covers the physics in detail.
Will aftermarket wheels affect the Polestar 1's regenerative braking?
No. Regenerative braking operates through the electric motors, not the wheels. Lighter wheels actually improve regen efficiency slightly because the system needs to decelerate less rotational mass. The Ver1.6 is fully compatible with the Polestar 1's regen system.
Can I use these with the Polestar 1's Akebono brakes?
Yes. The Ver1.6 provides full clearance for the Polestar 1's Akebono six-piston front and four-piston rear calipers at both 20 and 21 inches. Contact us if you have fitted aftermarket brake calipers that may require additional clearance verification.
Complete Your Build
Pair these wheels with the Polestar 1 wide body kit or explore the full AI wheels collection.
To order or request a custom variation, email [email protected] with your vehicle details.
